Immetech specialises in a number of services, under four main categories. These are, Tooling, Design & Project Management, Rapid Prototype and Production. Specific processes include product design, mold development, manufacturing, molding, painting, plating, pad printing & silk screening, assembly, logistic services and more. For full details head to our Services page and don’t hesitate to get in touch for specific needs.
We can provide customers with the most advanced technology (including mold temperature and pressure sensor technology, in-mold vacuum system, nitrogen-assisted molding, IMD/IML double-shot mold development and manufacturing and more) and the shortest possible lead time for mold building.
At present, our company can make large and medium-sized molds with a product size up to 2000mm*1800mm and a mold weight of 20 tons.
Injection molding is the process of heating plastic, or other material, to inject into a cast mold, in order to achieve mass production of a wide variety of complex shapes.
Injection molding uses pressure to force a production material, or charge (typically plastic), that has been heated until it is liquid, through a delivery system (sprue, runner and gates), into a mold. The mold comes in cavity and core parts, and when the material has cooled and hardened, it is the ejected and the excess is removed. The process is generally low waste and highly cost effective, allowing for complicated parts to be very accurately and efficiently produced at high volumes.
Immetech uses high quality materials from Germany and Japan. Mold Steel P20, 738,718, NAK80, H13, S136, 420SS; Plastic Materials, ABS, PC, PC/ABS, POM, PA+30GF, PMMA, TPE, Silicone; Metal Materials: ADC12, ZL102, Zinc alloy, AL6061 and others.
Immetech employs top quality machinery in all design and production including MAKINO EDGE3 EDM machine, FANUC D14MIB CNC machine, MITSUBISHI EDM machine, DMG MORI CNC machine and JING SHENG 1370 CNC. Jump to our equipment list below for the full details.
Immetech has over 150 expertly trained and qualified staff, with a facility of over 6,000 meters squared. We also have a UK office with a professional R&D and design team. Head to our Team page to find out more about the people behind Immetech.
Immetech has facilities in Guangdong, China, in the mold making capital of the world, Dongguan, with easy access to Shenzhen deep bay and international air routes. Our UK offices are located in the South of England, 1 hour from London. Visit our Contact page for all the details.
When you begin a project with Immetech, we meticulously consider the lead time, cost of production and processing technology, and the processing cycle of the project, from the very beginning. Whether you come to us with a preliminary design concept or complete CAD design, our professional team will help with comprehensive design analysis, screen the potential problems, help you with the choice of materials, mold structure and processing techniques. At the same time, our flexible solutions can adapt to your last-minute design changes, allowing you to capture the market faster.
Immetech has a well-established Quality Control (QC) program to ensure that all resources maintain the highest level of accuracy. Our practices are grounded in our customers’ requirements for products to meet their specifications precisely and punctually. We used advanced equipment, including 3D CMM measurement and 2.5D coordinate measurement, for the best possible results. Our system allows for early detection of possible defects to expedite necessary corrective actions.
Immetech is equipped with all kinds precise milling machines, grinding machines, CNC machines, EDM machines, wire cutting machines, and more, which enables the fast manufacturing and repair a variety of different molds. The manufacturing department has injection molding machines from 86 to 250 tons, and can produce all types of plastic products. Immetech has the capacity to build 40-50 sets of medium-sized molds every month, and an annual output of more than 500 sets of medium molds. We can provide customers with the most advanced technology (including sensors, vacuum, blowing nitrogen, IMD, IML, etc.) and a truly short lead time for mold building. At present, we can build molds in P20, 738,718, NAK80, H13, S136 and 420SS mold insert steel, up to a size of 2000mm * 1800mm, and as heavy as 20 tons.
|Tool making facility|
|CNC||DMG MORI NV4000DCG||600*400*400||1||Japan|
|DMG MORI NVD5000DCG @1A/40||800*510*510||1||Japan|
|YOJO 1610 Brige CNC||1600*1000*800||1||China|
|BAOGENG HIGH SPEED CNC||850*600*500||2||China|
|JING SHENG 1370 CNC|
|3 AXIS CNC||800*500*450||3||China|
|MAKINO EDGE3 +8ATC|
|MAKINO EDGE3+16ATC+C axis Rotation|
|MITSUBISHI EDM EA8SM|
|Omion Double head EDM|
|Wire cut machine|
|Walking thread cutting||550*450*350||1||China|
|Walking thread cutting||450*350*300||2||China|
|MODF HZN-12S||MAX M30||2||China|
|Injection mold equipments|
|Ultrasonic Welding Machine|
|Laser Engraving Machine|
|Vertical injection machine|
| Haitian MA2000/200Ton|
|ZHAFIR ZE1200/300H high speed||470*420||1||Germany|
|Multi-function heat stake machine|
|Tool making facility|
|3D CMM Hexagon-8106M|
|3D CMM lead-8060M||800*600*400||1||China|
|2.5D Coordinate measurement||400*300*250||1||China|
|Salt spray test machine|
|Steel Hardness Tester|
|Height Gauge/PIN Gauge/Screw gauge|
|Double shot molding shop|
|Distance Tie Rods (H*V.mm)|
|Locating Diameter (mm)|
|1st shot Ejection weight(g)|
|2nd shot Ejection weight(g)|
|3rd shot Ejection weight(g)|
|4th shot Ejection weight(g)|
|new shop Injection machine equipments|
|Double Injection machine and high speed injection machine|
|Tederic DE140Ton high speed|
|Tederic DE180Ton high speed|
|Tederic DE230Ton high speed|
|Tederic DE260Ton high speed|
|Tederic DE388Ton high speed|
|Tederic DE478Ton high speed|
|280Ton double shot injection machine|
|920*570||1||150||SR10/SR10||111/124||347g||168g||N/A||N/A||2 colors of parallel turntable|
|530Ton double shot injection machine|
|1180*730||1||150||SR15/SR10||125/118||636g||274g||N/A||N/A||2 colors of parallel turntable|
|810Ton double shot+vertical injection machine|
|1370*800||1||150||SR15/SR10/SR10||117/111/123||1120g||347g||214g||N/A||2 colors of parallel+Vetical turntable|
|1000Ton double shot injection machine|
|1260X1175||1||200||SR15/SR15||198/133||1057g||326g||N/A||N/A||2 colors of parallel turntable|
|1200Ton double shot injection machine|
|1260X1175||1||200||SR15/SR15||155/112||1624g||452g||N/A||N/A||2 colors of parallel turntable|
|1400Ton double shot+vertical injection machine|
|1460*1360||1||200||SR15/SR15/SR10||131/137/137||1624g||452g||452g||N/A||2 colors of parallel+Vetical turntable|
|1800Ton Horizontal turntable double shot injection machine|
|1850*1500||1||250||SR15/SR15/SR15||125/116/324||3931g||2442g||452g||N/A|| Horizontal turntable 3 color|
|1920Ton 3 colors of parallel+vertical injection machine|
|1850*1500||1||250||SR15/SR15/SR15||122/116/131/137||1057g||2442g||597g||452g||3 colors of parallel+Vetical turntable|