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Find us: China
Huixin Industrial Park, Daxing Rd
Yangwu,Dalingshan Town
Dongguan, 523839
[email protected]
Find us: EU
The Chapel, 58 London Street
Whitchurch, Hampshire
UK, RG28 7LN
[email protected]
 

Engineering

Precision, sophistication, professionalism

ENGINEERING

Get your questions answered, check out our credentials, see what equipment we have to offer, and discover our processes. This is the tech behind Immetech.

Frequently Asked Questions

What services do you offer?

Immetech specialises in a number of services, under four main categories. These are, Tooling, Design & Project Management, Rapid Prototype and Production. Specific processes include product design, mold development, manufacturing, molding, painting, plating, pad printing & silk screening, assembly, logistic services and more. For full details head to our Services page and don’t hesitate to get in touch for specific needs.

What advanced mold technology can you offer?

We can provide customers with the most advanced technology (including mold temperature and pressure sensor technology, in-mold vacuum system, nitrogen-assisted molding, IMD/IML double-shot mold development and manufacturing and more) and the shortest possible lead time for mold building.

How large a mold can you make?

At present, our company can make large and medium-sized molds with a product size up to 2000mm*1800mm and a mold weight of 20 tons.

What is injection molding?

Injection molding is the process of heating plastic, or other material, to inject into a cast mold, in order to achieve mass production of a wide variety of complex shapes.

How does injection molding work?

Injection molding uses pressure to force a production material, or charge (typically plastic), that has been heated until it is liquid, through a delivery system (sprue, runner and gates), into a mold. The mold comes in cavity and core parts, and when the material has cooled and hardened, it is the ejected and the excess is removed. The process is generally low waste and highly cost effective, allowing for complicated parts to be very accurately and efficiently produced at high volumes.

What materials do you use?

Immetech uses high quality materials from Germany and Japan. Mold Steel P20, 738,718, NAK80, H13, S136, 420SS; Plastic Materials, ABS, PC, PC/ABS, POM, PA+30GF, PMMA, TPE, Silicone; Metal Materials: ADC12, ZL102, Zinc alloy, AL6061 and others.

What machinery do you use?

Immetech employs top quality machinery in all design and production including MAKINO EDGE3 EDM machine, FANUC D14MIB CNC machine, MITSUBISHI EDM machine, DMG MORI CNC machine and JING SHENG 1370 CNC. Jump to our equipment list below for the full details.

How big is your company?

Immetech has over 150 expertly trained and qualified staff, with a facility of over 11,000 meters squared, including a 1,000-square-meter 300K Class clean molding shop and an 800-square-meter 10K Class medical-grade clean molding shop. We also have a UK office with a professional R&D and design team. Head to our Team page to find out more about the people behind Immetech.

Where are you located?

Immetech has facilities in Guangdong, China, in the mold making capital of the world, Dongguan, with easy access to Shenzhen deep bay and international air routes. Our UK offices are located in the South of England, 1 hour from London. Visit our Contact page for all the details.

What kind of software do you accept for quotation?

We are able to work with file conversion formats X_T, IGES, STEP, DXF/DWG, PRO/E NUETRAL, CGR etc. Don’t hesitate to get in touch if you have a specific requirement.

What is your minimum order quantity or project size?

Project and product specifications can vary a great deal, so it is best to contact us to discuss your needs.

Processes

When you begin a project with Immetech, we meticulously consider the lead time, cost of production and processing technology, and the processing cycle of the project, from the very beginning. Whether you come to us with a preliminary design concept or complete CAD design, our professional team will help with comprehensive design analysis, screen the potential problems, help you with the choice of materials, mold structure and processing techniques.  At the same time, our flexible solutions can adapt to your last-minute design changes, allowing you to capture the market faster.

Mold Manufacturing Process – exactly what to expect along the way

mold making process chart

Quality Control

Immetech has a well-established Quality Control (QC) program to ensure that all resources maintain the highest level of accuracy. Fully ISO9001:2015 quality and ISO13485 medical certified. Our practices are grounded in our customers’ requirements for products to meet their specifications precisely and punctually. We used advanced equipment, including 3D CMM measurement and 2.5D coordinate measurement, for the best possible results. Our system allows for early detection of possible defects to expedite necessary corrective actions.

Equipment

Immetech is equipped with all kinds precise milling machines, grinding machines, CNC machines, EDM machines, wire cutting machines, and more, which enables the fast manufacturing and repair a variety of different molds. The manufacturing department has injection molding machines from 86 to 2,000 tons, and can produce all types of plastic products. Immetech has the capacity to build 40-50 sets of medium-sized molds every month, and an annual output of more than 600 sets of medium molds. We can provide customers with the most advanced technology (including sensors, vacuum, blowing nitrogen, IMD, IML, etc.) and a truly short lead time for mold building. At present, we can build molds in P20, 738,718, NAK80, H13, S136 and 420SS mold insert steel, up to a size of 2000mm * 1800mm, and as heavy as 20 tons.

Dept.
部门
Equipment
设备
Equipment Brand
设备型号
Specification
设备参数
Qty
数量
Maker
设备制造商
Tool making facility
模具制造部
CNC
加工中心
DMG MORI NV4000DCG/20000SPEED600*400*4001Japan
日本
DMG MORI NVD5000DCG @1A/40 /20000SPEED800*510*5101Japan
日本
FANUC D14MIB/24000SPEED500*400*3302Japan
日本
NMV5000DCG 5 Axis CNC/20000SPEED730*510*5101Japan
日本
JING SHENG 1370 CNC
精森1370 CNC/8000SPEED
1300*700*6001China
中国
ZHIYUAN 850 CNC/8000SPEED800*500*5001China
中国
EDM
火花机
MAKINO EDGE3
日本牧野EDGE3 精密镜面火花机
450*300*3201Japan
日本
MAKINO EDGE3 +8ATC
日本牧野EDGE3 +8ATC精密镜面火花机
450*300*3201Japan
日本
MAKINO EDGE3+16ATC+C axis Rotation
日本牧野EDGE3+16ATC+C精密镜面火花机
450*300*3201Japan
日本
MITSUBISHI EDM EA8SM
三菱精密镜面火花机
350*250*2301Japan
日本
ZNC-750750*450*3501China
中国
Omion Double head EDM
Omion双头火花机
1600*900*6001China
中国
Wire cut machine
线切割机
Walking thread cutting550*450*3503China
中国
Sodick slow-feeding wire cut
沙迪克慢走丝
550*350*3203Japan
日本
Injection mold equipments
注塑模具设备
Injection machine
注塑设备
Ultrasonic Welding Machine
超声波焊接机
20Khz1China
中国
Laser Engraving Machine
激光雕刻机
400*4001China
中国
Vertical injection machine
立式注塑机
300*3001China
中国
Haitian MA860/86Ton
海天注塑机 MA860/86Ton
360*3602China
中国
Haitian MA1200/120Ton
海天注塑机 MA1200/120Ton
410*4102China
中国
Haitian MA1600/160Ton
海天注塑机  MA1600/160Ton
455*4553China
中国
 Haitian MA2000/200Ton
海天注塑机 MA2000/200Ton
510*5102China
中国
ZHAFIR ZE1200/300H high speed injection machine
长飞亚120吨高速电动注塑机
470*4201Germany
德国
Toshiba EC130TON Electric injection machine
东芝130吨高速电动注塑机
510*4601Japan
日本
Toshiba ENA180TON  Electric injection machine
东芝180吨高速电动注塑机
560*5102Japan
日本
Toshiba ENA230TON  Electric injection machine
东芝230吨高速电动注塑机
610*5601Japan
日本
DEMAG Systec160TON/520 C Servo injection machine
德马格160吨高速电动注塑机
520*5202Germany
德国
DEMAG Systec210TON/580 C Servo injection machine
德马格210吨高速电动注塑机
580*5802Germany
德国
300K Class clean molding shop
30万等级洁净注塑车间
1000 Square meter1China
中国
10K Class  medical grade clean molding shop
1万等级医疗洁净注塑车间
800 Square meter1China
中国
Dept.
部门
Equipment
设备
Equipment Brand
设备型号
Specification
设备参数
Qty
数量
Maker
设备制造商
Tool making facility
模具制造部
Grinder
磨床
HYFAIR 614S350*250*1502China
中国
HF-618S350*250*1502China
中国
Kent740500*350*2001China
中国
Driller
钻床
YD122¢32*4002China
中国
Lather
车床
CNC-6140/T¢360*L7501China
中国
Milling Machine
铣床
JIA SHU600*400*3002China
中国
HY Best800*500*3202China
中国
RM5H800*500*3201China
中国
Laser Engraving machine
激光雕刻打标机
QN-FTS30300*3001China
中国
Gun Driller
枪钻机
On-plan
计划中
Spotting machine
合模机
SHUNXIN 2001600*1300*15001China
中国
Tapping machine
攻牙机
MODF HZN-12SMAX M302China
中国
Clean Room ASSEMBLY line
无尘组装线
Multi-function heat stake machine
多功能热熔机
400*3002China
中国
Assembly line
生产装配线
100K Class/1500 Square meterDust-Free
无尘车间
3China
中国
Quality Guarantee Equipments
品质保证设备
Inspection equipments
测量设备
3D CMM Hexagon-8106M
海克斯康精密三次元测量
1000*800*6001Switzerland
瑞士
3D CMM lead-8060M800*600*4001China
中国
2.5D Coordinate measurement400*300*2501China
中国
Salt spray test machine
盐雾试验测试仪
900*600*4001China
中国
Steel Hardness Tester
钢料硬度测试机
1China
中国
Color  meter
色差仪
1Japan
日本
Power twister
扭力器
1China
中国
Temperature detector
温度探测器
1China
中国
Chest developer
拉力器
1China
中国
Chest developer
拉力器
1China
中国
Chest developer
拉力器
1China
中国
Other equipment
其他设备
Height Gauge/PIN Gauge/Screw gauge
高度规/针规/螺丝规
1/20China
中国
Double shot molding shop 双色模成型工厂
Equipment name/specification 设备名称/规格Distance Tie Rods (H*V.mm) 拉杆间距(H*V.mm)QTY 数量Locating Diameter (mm) 定位圈直径(mm)Nozzle Radius 喷嘴半径(SR)Injection speed(mm/s) 注塑速度(mm/s)1st shot Ejection weight(g) 第一啤射出重量(g)2nd shot Ejection weight(g) 第二啤射出重量(g)3rd shot Ejection weight(g) 第三啤射出重量(g)4th shot Ejection weight(g) 第四啤射出重量(g)Remarks 备注
new shop Injection machine equipments 新工厂注塑机设备
Double Injection machine and high speed injection machine 双色模注塑机和高速注塑机
Tederic DE140Ton high speed 泰瑞140吨全电高速机530*4701100SR10400165gN/AN/AN/ASingle shot 单射
Tederic DE180Ton high speed 泰瑞180吨全电高速机580*5301100SR10400186gN/AN/AN/ASingle shot 单射
Tederic DE230Ton high speed 泰瑞230吨全电高速机620*6201100SR10400246gN/AN/AN/ASingle shot 单射
Tederic DE260Ton high speed 泰瑞260吨全电高速机605*6051100SR10400348gN/AN/AN/ASingle shot 单射
Tederic DE388Ton high speed 泰瑞388吨全电高速机750*7001150SR15160429gN/AN/AN/ASingle shot 单射
Tederic DE478Ton high speed 泰瑞478吨全电高速机850*8001150SR15160562gN/AN/AN/ASingle shot 单射
280Ton double shot injection machine 280吨平行双色注塑机920*5701150SR10/SR10111/124347g168gN/AN/A
2 colors of parallel turntable 双色平行转盘
530Ton double shot injection machine 530吨三功位+天侧双色注塑机1180*7301150SR15/SR10125/118636g274gN/AN/A
2 colors of parallel turntable 双色平行转盘
810Ton double shot+vertical injection machine 810吨三功位双色注塑机1370*8001150SR15/SR10/SR10117/111/1231120g347g214gN/A
2 colors of parallel+Vertical turntable 双色平行+垂直转盘
1000Ton double shot injection machine 1000吨平行双色注塑机1260X11751200SR15/SR15198/1331057g326gN/AN/A
2 colors of parallel turntable 双色平行转盘
1200Ton double shot injection machine 1200吨平行双色注塑机1260X11751200SR15/SR15155/1121624g452gN/AN/A
2 colors of parallel turntable 双色平行转盘
1400Ton double shot+vertical injection machine 1400吨三功位120度双色注塑机1460*13601200SR15/SR15/SR10131/137/1371624g452g452gN/A
2 colors of parallel+Vertical turntable 双色平行+垂直转盘
1800Ton Horizontal turntable double shot injection machine 1800吨对射,独立透明PC螺杆注塑机1850*15001250SR15/SR15/SR15125/116/3243931g2442g452gN/A
Horizontal turntable 3 color 水平转盘,3色
1920Ton 3 colors of parallel+vertical injection machine 1920吨四功,,独立透明PC螺杆注塑机1850*15001250SR15/SR15/SR15122/116/131/1371057g2442g597g452g
3 colors of parallel+Vertical turntable 3色平行+垂直转盘

Certifications

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