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Find us: China
Huixin Industrial Park, Daxing Rd
Yangwu,Dalingshan Town
Dongguan, 523839
info@immetech.com
Find us: EU
The Chapel, 58 London Street
Whitchurch, Hampshire
UK, RG28 7LN
ally@3formdesign.com
 

Engineering

Precision, sophistication, professionalism

ENGINEERING

Get your questions answered, check out our credentials, see what equipment we have to offer, and discover our processes. This is the tech behind Immetech.

Frequently Asked Questions

What services do you offer?

Immetech specialises in a number of services, under four main categories. These are, Tooling, Design & Project Management, Rapid Prototype and Production. Specific processes include product design, mold development, manufacturing, molding, painting, plating, pad printing & silk screening, assembly, logistic services and more. For full details head to our Services page and don’t hesitate to get in touch for specific needs.

What advanced mold technology can you offer?

We can provide customers with the most advanced technology (including mold temperature and pressure sensor technology, in-mold vacuum system, nitrogen-assisted molding, IMD/IML double-shot mold development and manufacturing and more) and the shortest possible lead time for mold building.

How large a mold can you make?

At present, our company can make large and medium-sized molds with a product size up to 2000mm*1800mm and a mold weight of 20 tons.

What is injection molding?

Injection molding is the process of heating plastic, or other material, to inject into a cast mold, in order to achieve mass production of a wide variety of complex shapes.

How does injection molding work?

Injection molding uses pressure to force a production material, or charge (typically plastic), that has been heated until it is liquid, through a delivery system (sprue, runner and gates), into a mold. The mold comes in cavity and core parts, and when the material has cooled and hardened, it is the ejected and the excess is removed. The process is generally low waste and highly cost effective, allowing for complicated parts to be very accurately and efficiently produced at high volumes.

What materials do you use?

Immetech uses: Mold Steel P20, 738,718, NAK80, H13, S136, 420SS; Plastic Materials, ABS, PC, PC/ABS, POM, PA+30GF, PMMA, TPE, Silicone; Metal Materials: ADC12, ZL102, Zinc alloy, AL6061 and others.

What machinery do you use?

Immetech employs top quality machinery in all design and production. Jump to our equipment list below for the full details.

How big is your company?

Immetech has over 150 expertly trained and qualified staff, with a facility of over 6,000 meters squared. We also have a UK office with a small RnD and design team. Head to our Team page to find out more about the people behind Immetech.

Where are you located?

Immetech has facilities in Guangdong, China, in the mold making capital of the world, Dongguan, with easy access to Shenzhen deep bay and international air routes. Our UK offices are located in the South of England, 1 hour from London. Visit our Contact page for all the details.

What kind of software do you accept for quotation?

We are able to work with UG, PRO/E, SOLIDWORKS, AUTOCAD, MASTCAM, CATIA and more, along with file conversion formats X_T, IGES, STEP, DXF/DWG, PRO/E NUETRAL, CGR etc. Don’t hesitate to get in touch if you have a specific requirement.

What is your minimum order quantity or project size?

Project and product specifications can vary a great deal, so it is best to contact us to discuss your needs.

Processes

When you begin a project with Immetech, we meticulously consider the lead time, cost of production and processing technology, and the processing cycle of the project, from the very beginning. Whether you come to us with a preliminary design concept or complete CAD design, our professional team will help with comprehensive design analysis, screen the potential problems, help you with the choice of materials, mold structure and processing techniques.  At the same time, our flexible solutions can adapt to your last-minute design changes, allowing you to capture the market faster.

Mold Manufacturing Process – exactly what to expect along the way

mold making process chart

Quality Control

Immetech has a well-established Quality Control (QC) program to ensure that all resources maintain the highest level of accuracy. Our practices are grounded in our customers’ requirements for products to meet their specifications precisely and punctually. We used advanced equipment, including 3D CMM measurement and 2.5D coordinate measurement, for the best possible results. Our system allows for early detection of possible defects to expedite necessary corrective actions.

Equipment

Immetech is equipped with all kinds precise milling machines, grinding machines, CNC machines, EDM machines, wire cutting machines, and more, which enables the fast manufacturing and repair a variety of different molds. The manufacturing department has injection molding machines from 86 to 250 tons, and can produce all types of plastic products. Immetech has the capacity to build 40-50 sets of medium-sized molds every month, and an annual output of more than 500 sets of medium molds. We can provide customers with the most advanced technology (including sensors, vacuum, blowing nitrogen, IMD, IML, etc.) and a truly short lead time for mold building. At present, we can build molds in P20, 738,718, NAK80, H13, S136 and 420SS mold insert steel, up to a size of 2000mm * 1800mm, and as heavy as 20 tons.

Dept. Equipment Brand Specification Qty Maker
Tool making facility CNC DMG MORI NV4000DCG 600*400*400 1 Japan
DMG MORI NVD5000DCG @1A/40 800*510*510 1 Japan
FANUC D14MIB 500*400*330 2 Japan
OKUMA640 600*400*400 1 Japan
YOJO 1610 Brige CNC 1600*1000*800 1 China
BAOGENG HIGH SPEED CNC 850*600*500 2 China
JING SHENG 1370 CNC 1300*700*600 1 China
3 AXIS CNC 800*500*450 3 China
EDM MAKINO EDGE3 450*300*320 1 Japan
MAKINO EDGE3 +8ATC 450*300*320 1 Japan
MAKINO EDGE3+16ATC+C axis Rotation 450*300*320 1 Japan
MITSUBISHI EDM EA8SM 350*250*230 1 Japan
ZNC-450 400*350*300 4 China
ZNC-750 750*450*350 1 China
DF-450 400*300*250 4 China
DF-545(MP50) 550*400*200 2 China
DY-450 450*300*300 2 China
BM-1270 1200*700*500 1 China
Omion Double head EDM 1600*900*600 1 China
Wire cut machine Walking thread cutting 550*450*350 1 China
Walking thread cutting 450*350*300 2 China
Tapping machine MODF HZN-12S MAX M30 2 China
Injection mold equipments Injection machine Ultrasonic Welding Machine 20Khz 1 China
Laser Engraving Machine 1 China
Vertical injection machine 35T 1 China
Injection machine Haitian MA860/260G 86T 3 China
Injection machine Haitian MA1200/370G 120T 3 China
Injection machine Haitian MA1600/540G 160T 2 China
Injection machine Haitian MA2000/770G 200T 1 China
Injection machine Haitian MA2500/1000G 250T 1 China
Multi-function heat stake machine For hot melting 400×300 parts 1 China
Assembly line Dust-Free 3 China
Dept. Equipment Brand Specification Qty Maker
Tool making facility Grinder HYFAIR 614S 350*250*150 1 China
Seeded614S 350*250*150 2 China
Kent740 500*350*200 1 China
HF-618S 200*180*150 2 China
JC-618S 250*200*180 1 China
JC-618S 350*250*220 1 China
Roth 800*500*400 1 China
Miller 3S 500*350*250 3 China
JIA SHU 600*400*300 2 China
HY Best 800*500*320 3 China
RM5H 800*500*320 1 China
King star 1000*600*400 6 China
Driller YD122 ¢32*400 2 China
Lathe CNC-6140/T ¢360*L750 1 China
Spotting machine SHUNXIN 200 1600*1300*1500 1 China
Gun Driller On-plan
Inspection equipments Inspection equipments 3D CMM Hexagon-8106M 1000*800*600 1 Switzerland
3D CMM FLY 800*600*500 1 China
2.5D Coordinate measurement 400*300*250 1 China
Salt spray test machine 900*600*400 1 China
Steel Hardness Tester 1 China
Color  meter 1 Japan
Power twister 1 China
Temperature detector 1 China
Other equipment Height Gauge/PIN Gauge/Screw Gauge/Chest Developer 1-20 China

Certifications

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