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Find us: China
Huixin Industrial Park, Daxing Rd
Yangwu,Dalingshan Town
Dongguan, 523839
[email protected]
Find us: EU
The Chapel, 58 London Street
Whitchurch, Hampshire
UK, RG28 7LN
[email protected]
 

Engineering

Precision, sophistication, professionalism

ENGINEERING

Get your questions answered, check out our credentials, see what equipment we have to offer, and discover our processes. This is the tech behind Immetech.

Frequently Asked Questions

What services do you offer?

Immetech specialises in a number of services, under four main categories. These are, Tooling, Design & Project Management, Rapid Prototype and Production. Specific processes include product design, mold development, manufacturing, molding, painting, plating, pad printing & silk screening, assembly, logistic services and more. For full details head to our Services page and don’t hesitate to get in touch for specific needs.

What advanced mold technology can you offer?

We can provide customers with the most advanced technology (including mold temperature and pressure sensor technology, in-mold vacuum system, nitrogen-assisted molding, IMD/IML double-shot mold development and manufacturing and more) and the shortest possible lead time for mold building.

How large a mold can you make?

At present, our company can make large and medium-sized molds with a product size up to 2000mm*1800mm and a mold weight of 20 tons.

What is injection molding?

Injection molding is the process of heating plastic, or other material, to inject into a cast mold, in order to achieve mass production of a wide variety of complex shapes.

How does injection molding work?

Injection molding uses pressure to force a production material, or charge (typically plastic), that has been heated until it is liquid, through a delivery system (sprue, runner and gates), into a mold. The mold comes in cavity and core parts, and when the material has cooled and hardened, it is the ejected and the excess is removed. The process is generally low waste and highly cost effective, allowing for complicated parts to be very accurately and efficiently produced at high volumes.

What materials do you use?

Immetech uses high quality materials from Germany and Japan. Mold Steel P20, 738,718, NAK80, H13, S136, 420SS; Plastic Materials, ABS, PC, PC/ABS, POM, PA+30GF, PMMA, TPE, Silicone; Metal Materials: ADC12, ZL102, Zinc alloy, AL6061 and others.

What machinery do you use?

Immetech employs top quality machinery in all design and production including MAKINO EDGE3 EDM machine, FANUC D14MIB CNC machine, MITSUBISHI EDM machine, DMG MORI CNC machine and JING SHENG 1370 CNC. Jump to our equipment list below for the full details.

How big is your company?

Immetech has over 150 expertly trained and qualified staff, with a facility of over 6,000 meters squared. We also have a UK office with a professional R&D and design team. Head to our Team page to find out more about the people behind Immetech.

Where are you located?

Immetech has facilities in Guangdong, China, in the mold making capital of the world, Dongguan, with easy access to Shenzhen deep bay and international air routes. Our UK offices are located in the South of England, 1 hour from London. Visit our Contact page for all the details.

What kind of software do you accept for quotation?

We are able to work with file conversion formats X_T, IGES, STEP, DXF/DWG, PRO/E NUETRAL, CGR etc. Don’t hesitate to get in touch if you have a specific requirement.

What is your minimum order quantity or project size?

Project and product specifications can vary a great deal, so it is best to contact us to discuss your needs.

Processes

When you begin a project with Immetech, we meticulously consider the lead time, cost of production and processing technology, and the processing cycle of the project, from the very beginning. Whether you come to us with a preliminary design concept or complete CAD design, our professional team will help with comprehensive design analysis, screen the potential problems, help you with the choice of materials, mold structure and processing techniques.  At the same time, our flexible solutions can adapt to your last-minute design changes, allowing you to capture the market faster.

Mold Manufacturing Process – exactly what to expect along the way

mold making process chart

Quality Control

Immetech has a well-established Quality Control (QC) program to ensure that all resources maintain the highest level of accuracy. Our practices are grounded in our customers’ requirements for products to meet their specifications precisely and punctually. We used advanced equipment, including 3D CMM measurement and 2.5D coordinate measurement, for the best possible results. Our system allows for early detection of possible defects to expedite necessary corrective actions.

Equipment

Immetech is equipped with all kinds precise milling machines, grinding machines, CNC machines, EDM machines, wire cutting machines, and more, which enables the fast manufacturing and repair a variety of different molds. The manufacturing department has injection molding machines from 86 to 250 tons, and can produce all types of plastic products. Immetech has the capacity to build 40-50 sets of medium-sized molds every month, and an annual output of more than 500 sets of medium molds. We can provide customers with the most advanced technology (including sensors, vacuum, blowing nitrogen, IMD, IML, etc.) and a truly short lead time for mold building. At present, we can build molds in P20, 738,718, NAK80, H13, S136 and 420SS mold insert steel, up to a size of 2000mm * 1800mm, and as heavy as 20 tons.

Dept.
部门
Equipment
设备
Equipment Brand
设备型号
Specification
设备参数
Qty
数量
Maker
设备制造商
Tool making facility
模具制造部
CNCDMG MORI NV4000DCG600*400*4001Japan
日本
DMG MORI NVD5000DCG @1A/40800*510*5101Japan
日本
FANUC D14MIB500*400*3302Japan
日本
OKUMA640600*400*4001Japan
日本
YOJO 1610 Brige CNC1600*1000*8001China
中国
BAOGENG HIGH SPEED CNC850*600*5002China
中国
JING SHENG 1370 CNC
精森1370 CNC
1300*700*6001China
中国
3 AXIS CNC800*500*4503China
中国
EDMMAKINO EDGE3
日本牧野EDGE3 精密镜面火花机
450*300*3201Japan
日本
MAKINO EDGE3 +8ATC
日本牧野EDGE3 +8ATC精密镜面火花机
450*300*3201Japan
日本
MAKINO EDGE3+16ATC+C axis Rotation
日本牧野EDGE3+16ATC+C精密镜面火花机
450*300*3204Japan
日本
MITSUBISHI EDM EA8SM
三菱精密镜面火花机
350*250*2301Japan
日本
ZNC-450400*350*3004China
中国
ZNC-750750*450*3501China
中国
DF-545(MP50)550*400*2001China
中国
Omion Double head EDM
Omion双头火花机
1600*900*6001China
中国
Wire cut machine
线切割机
Walking thread cutting550*450*3501China
中国
Walking thread cutting450*350*3002China
中国
Tapping machine
攻牙机
MODF HZN-12SMAX M302China
中国
Injection mold equipments
注塑模具设备
Injection machine
注塑设备
Ultrasonic Welding Machine
超声波焊接机
20Khz1China
中国
Laser Engraving Machine
激光雕刻机
400*4001China
中国
Vertical injection machine
立式注塑机
300*3001China
中国
Haitian MA860/86Ton
海天注塑机 MA860/86Ton
360*3602China
中国
Haitian MA1200/120Ton
海天注塑机 MA1200/120Ton
410*4102China
中国
Haitian MA1600/160Ton
海天注塑机  MA1600/160Ton
455*4553China
中国
 Haitian MA2000/200Ton
海天注塑机 MA2000/200Ton
510*5102China
中国
ZHAFIR ZE1200/300H high speed470*4201Germany
德国
YIZUMI UN160SKII/160Ton450*4354China
中国
Multi-function heat stake machine
多功能热熔机
400*3002China
中国
Assembly line
生产装配线
Dust-Free
无尘车间
3China
中国
Dept.
部门
Equipment
设备
Equipment Brand
设备型号
Specification
设备参数
Qty
数量
Maker
设备制造商
Tool making facility
模具制造部
Grinder
磨床
HYFAIR 614S350*250*1501China
中国
Seeded614S350*250*1502China
中国
Kent740500*350*2001China
中国
HF-618S200*180*1502China
中国
JC-618S250*200*1801China
中国
JC-618S350*250*2201China
中国
Roth800*500*4001China
中国
Miller
铣床
3S500*350*2501China
中国
JIA SHU600*400*3002China
中国
HY Best800*500*3204China
中国
RM5H800*500*3201China
中国
King star1000*600*4002China
中国
Driller
钻床
YD122¢32*4002China
中国
Lather
车床
CNC-6140/T¢360*L7501China
中国
Spotting machine
合模机
SHUNXIN 2001600*1300*15001China
中国
Gun Driller
枪钻机
On-plan
计划中
Inspection equipments
注塑模具设备
Inspection equipments
测量设备
3D CMM Hexagon-8106M
海克斯康精密三次元测量
1000*800*6001Switzerland
瑞士
3D CMM lead-8060M800*600*4001China
中国
2.5D Coordinate measurement400*300*2501China
中国
Salt spray test machine
盐雾试验测试仪
900*600*4001China
中国
Steel Hardness Tester
钢料硬度测试机
1China
中国
Color  meter
色差仪
1Japan
日本
Power twister
扭力器
1China
中国
Temperature detector
温度探测器
1China
中国
Chest developer
拉力器
1China
中国
Other equipment
其他设备
Height Gauge/PIN Gauge/Screw gauge
高度规/针规/螺丝规
1/20China
中国
Double shot molding shop
双色模成型工厂
Equipment name/specification
设备名称/规格
Distance Tie Rods (H*V.mm)
拉杆间距(H*V.mm)
QTY
数量
Locating Diameter (mm)
定位圈直径(mm)
Nozzle Radius
喷嘴半径(SR)
Injection speed(mm/s)
注塑速度(mm/s)
1st shot Ejection weight(g)
第一啤射出重量(g)
2nd shot Ejection weight(g)
第二啤射出重量(g)
3rd shot Ejection weight(g)
第三啤射出重量(g)
4th shot Ejection weight(g)
第四啤射出重量(g)
Remarks
备注
new shop Injection machine equipments
新工厂注塑机设备
Double Injection machine and high speed injection machine
双色模注塑机和高速注塑机
Tederic DE140Ton high speed
泰瑞140吨全电高速机
530*4701100SR10400165gN/AN/AN/ASingle shot
单射
Tederic DE180Ton high speed
泰瑞180吨全电高速机
580*5301100SR10400186gN/AN/AN/ASingle shot
单射
Tederic DE230Ton high speed
泰瑞230吨全电高速机
620*6201100SR10400246gN/AN/AN/ASingle shot
单射
Tederic DE260Ton high speed
泰瑞260吨全电高速机
605*6051100SR10400348gN/AN/AN/ASingle shot
单射
Tederic DE388Ton high speed
泰瑞388吨全电高速机
750*7001150SR15160429gN/AN/AN/ASingle shot
单射
Tederic DE478Ton  high speed
泰瑞478吨全电高速机
850*8001150SR15160562gN/AN/AN/ASingle shot
单射
280Ton  double shot injection machine
280吨平行双色注塑机
920*5701150SR10/SR10111/124347g168gN/AN/A2 colors of parallel turntable
双色平行转盘
530Ton  double shot injection machine
530吨三功位+天侧双色注塑机
1180*7301150SR15/SR10125/118636g274gN/AN/A2 colors of parallel turntable
双色平行转盘
810Ton  double shot+vertical injection machine
810吨三功位双色注塑机
1370*8001150SR15/SR10/SR10117/111/1231120g347g214gN/A2 colors of parallel+Vetical turntable
双色平行+垂直转盘
1000Ton  double shot injection machine
1000吨平行双色注塑机
1260X11751200SR15/SR15198/1331057g326gN/AN/A2 colors of parallel turntable
双色平行转盘
1200Ton  double shot injection machine
1200吨平行双色注塑机
1260X11751200SR15/SR15155/1121624g452gN/AN/A2 colors of parallel turntable
双色平行转盘
1400Ton  double shot+vertical injection machine
1400吨三功位120度双色注塑机
1460*13601200SR15/SR15/SR10131/137/1371624g452g452gN/A2 colors of parallel+Vetical turntable
双色平行+垂直转盘
1800Ton  Horizontal turntable double shot injection machine
1800吨对射,独立透明PC螺杆注塑机
1850*15001250SR15/SR15/SR15125/116/3243931g2442g452gN/A Horizontal turntable 3 color
水平转盘,3色
1920Ton 3 colors of parallel+vertical injection machine
1920吨四功,,独立透明PC螺杆注塑机
1850*15001250SR15/SR15/SR15122/116/131/1371057g2442g597g452g3 colors of parallel+Vetical turntable
3色平行+垂直转盘

Certifications

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