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Find us: China
Huixin Industrial Park, Daxing Rd
Yangwu,Dalingshan Town
Dongguan, 523839
[email protected]
Find us: EU
The Chapel, 58 London Street
Whitchurch, Hampshire
UK, RG28 7LN
[email protected]
 

Engineering

Precision, sophistication, professionalism

ENGINEERING

Get your questions answered, check out our credentials, see what equipment we have to offer, and discover our processes. This is the tech behind Immetech.

Frequently Asked Questions

What services do you offer?

Immetech specialises in a number of services, under four main categories. These are, Tooling, Design & Project Management, Rapid Prototype and Production. Specific processes include product design, mold development, manufacturing, molding, painting, plating, pad printing & silk screening, assembly, logistic services and more. For full details head to our Services page and don’t hesitate to get in touch for specific needs.

What advanced mold technology can you offer?

We can provide customers with the most advanced technology (including mold temperature and pressure sensor technology, in-mold vacuum system, nitrogen-assisted molding, IMD/IML double-shot mold development and manufacturing and more) and the shortest possible lead time for mold building.

How large a mold can you make?

At present, our company can make large and medium-sized molds with a product size up to 2000mm*1800mm and a mold weight of 20 tons.

What is injection molding?

Injection molding is the process of heating plastic, or other material, to inject into a cast mold, in order to achieve mass production of a wide variety of complex shapes.

How does injection molding work?

Injection molding uses pressure to force a production material, or charge (typically plastic), that has been heated until it is liquid, through a delivery system (sprue, runner and gates), into a mold. The mold comes in cavity and core parts, and when the material has cooled and hardened, it is the ejected and the excess is removed. The process is generally low waste and highly cost effective, allowing for complicated parts to be very accurately and efficiently produced at high volumes.

What materials do you use?

Immetech uses high quality materials from Germany and Japan. Mold Steel P20, 738,718, NAK80, H13, S136, 420SS; Plastic Materials, ABS, PC, PC/ABS, POM, PA+30GF, PMMA, TPE, Silicone; Metal Materials: ADC12, ZL102, Zinc alloy, AL6061 and others.

What machinery do you use?

Immetech employs top quality machinery in all design and production including MAKINO EDGE3 EDM machine, FANUC D14MIB CNC machine, MITSUBISHI EDM machine, DMG MORI CNC machine and JING SHENG 1370 CNC. Jump to our equipment list below for the full details.

How big is your company?

Immetech has over 150 expertly trained and qualified staff, with a facility of over 6,000 meters squared. We also have a UK office with a professional R&D and design team. Head to our Team page to find out more about the people behind Immetech.

Where are you located?

Immetech has facilities in Guangdong, China, in the mold making capital of the world, Dongguan, with easy access to Shenzhen deep bay and international air routes. Our UK offices are located in the South of England, 1 hour from London. Visit our Contact page for all the details.

What kind of software do you accept for quotation?

We are able to work with file conversion formats X_T, IGES, STEP, DXF/DWG, PRO/E NUETRAL, CGR etc. Don’t hesitate to get in touch if you have a specific requirement.

What is your minimum order quantity or project size?

Project and product specifications can vary a great deal, so it is best to contact us to discuss your needs.

Processes

When you begin a project with Immetech, we meticulously consider the lead time, cost of production and processing technology, and the processing cycle of the project, from the very beginning. Whether you come to us with a preliminary design concept or complete CAD design, our professional team will help with comprehensive design analysis, screen the potential problems, help you with the choice of materials, mold structure and processing techniques.  At the same time, our flexible solutions can adapt to your last-minute design changes, allowing you to capture the market faster.

Mold Manufacturing Process – exactly what to expect along the way

mold making process chart

Quality Control

Immetech has a well-established Quality Control (QC) program to ensure that all resources maintain the highest level of accuracy. Our practices are grounded in our customers’ requirements for products to meet their specifications precisely and punctually. We used advanced equipment, including 3D CMM measurement and 2.5D coordinate measurement, for the best possible results. Our system allows for early detection of possible defects to expedite necessary corrective actions.

Equipment

Immetech is equipped with all kinds precise milling machines, grinding machines, CNC machines, EDM machines, wire cutting machines, and more, which enables the fast manufacturing and repair a variety of different molds. The manufacturing department has injection molding machines from 86 to 250 tons, and can produce all types of plastic products. Immetech has the capacity to build 40-50 sets of medium-sized molds every month, and an annual output of more than 500 sets of medium molds. We can provide customers with the most advanced technology (including sensors, vacuum, blowing nitrogen, IMD, IML, etc.) and a truly short lead time for mold building. At present, we can build molds in P20, 738,718, NAK80, H13, S136 and 420SS mold insert steel, up to a size of 2000mm * 1800mm, and as heavy as 20 tons.

Dept.Equipment BrandSpecificationQtyMaker
Tool making facilityCNCDMG MORI NV4000DCG600*400*4001Japan
DMG MORI NVD5000DCG @1A/40800*510*5101Japan
FANUC D14MIB500*400*3302Japan
OKUMA640600*400*4001Japan
YOJO 1610 Brige CNC1600*1000*8001China
BAOGENG HIGH SPEED CNC850*600*5002China
JING SHENG 1370 CNC1300*700*6001China
3 AXIS CNC800*500*4503China
EDMMAKINO EDGE3450*300*3201Japan
MAKINO EDGE3 +8ATC450*300*3201Japan
MAKINO EDGE3+16ATC+C axis Rotation450*300*3201Japan
MITSUBISHI EDM EA8SM350*250*2301Japan
ZNC-450400*350*3004China
ZNC-750750*450*3501China
DF-450400*300*2504China
DF-545(MP50)550*400*2002China
DY-450450*300*3002China
BM-12701200*700*5001China
Omiron Double head EDM1600*900*6001China
Wire cut machineWalking thread cutting550*450*3501China
Walking thread cutting450*350*3002China
Tapping machineMODF HZN-12SMAX M302China
Injection mold equipmentsInjection machineUltrasonic Welding Machine20Khz1China
Laser Engraving Machine1China
Vertical injection machine35T1China
Injection machine Haitian MA860/260G86T2China
Injection machine Haitian MA1200/370G120T2China
Injection machine Haitian MA1600/540G160T3China
Injection machine Haitian MA2000/770G200T1China
Injection machine Haitian MA2500/1000G250T1China
Multi-function heat stake machineFor hot melting 400×300 parts1China
Assembly lineDust-Free3China
Dept.Equipment BrandSpecificationQtyMaker
Tool making facilityGrinderHYFAIR 614S350*250*1501China
Seeded614S350*250*1502China
Kent740500*350*2001China
HF-618S200*180*1502China
JC-618S250*200*1801China
JC-618S350*250*2201China
Roth800*500*4001China
Miller3S500*350*2503China
JIA SHU600*400*3002China
HY Best800*500*3203China
RM5H800*500*3201China
King star1000*600*4006China
DrillerYD122¢32*4002China
LatheCNC-6140/T¢360*L7501China
Spotting machineSHUNXIN 2001600*1300*15001China
Gun DrillerOn-plan
Inspection equipmentsInspection equipments3D CMM Hexagon-8106M1000*800*6001Switzerland
3D CMM FLY800*600*5001China
2.5D Coordinate measurement400*300*2501China
Salt spray test machine900*600*4001China
Steel Hardness Tester1China
Color  meter1Japan
Power twister1China
Temperature detector1China
Other equipmentHeight Gauge/PIN Gauge/Screw Gauge/Chest Developer1-20China

Certifications

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